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This problem also happened for me on 10.7 with Macports. I found the correct solution to be defining CPATH and DYLD_FALLBACK_LIBRARY_PATH. So run the follow bash script prior to running 'rosinstall'.

PORTS=/opt/local
export CPATH=$PORTS/include
export DYLD_FALLBACK_LIBRARY_PATH=$DYLD_FALLBACK_LIBRARY_PATH:$PORTS/lib

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